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  1. #1
    Night Rider Vombil's Avatar
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    Installing Tonneau clips

    Has anyone got any tips for pushing pins into clips without warping panels?


    thanks
    BQZ

  2. #2
    It's a rockin' Big Rob's Avatar
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    I'd try to hold a block of wood at the back if you can. I'm welding the holes up on my ute and making a 2 piece hinged hard cover (covered in black vinyl) instead of a traditional tonneau. I like the look of the ute in your avatar with no clips on top of the Sandman stickers.
    Vans.... This is the 2nd time round the block, 40 years later! talk about turning back the clock!

  3. #3
    It's a rockin' Robbo's Avatar
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    That sound's a very original idea Rob, I look forward to seeing this. I have only ever seen the traditional one piece cover.
    "Proud To Be An Old Fart".

  4. #4
    It's a rockin' Big Rob's Avatar
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    Quote Originally Posted by Robbo View Post
    That sound's a very original idea Rob, I look forward to seeing this. I have only ever seen the traditional one piece cover.
    3mm aluminium sheet cut to the shape of the top of the guards/tailgate.
    Cut into 2 pieces across where you want it to hinge.
    Use a piano hinge to join the 2 pieces so the rear section can be lifted up while the front section is still flat.
    Piano hinge or shorter hinges attach the front section to the body behind the window.
    Cover each section independently with thin foam and tough vinyl (I have checkerplate pattern that I'm going to try).
    4 x Dzus fasteners hold the whole thing down. (2 at the rear of the front section and 2 at the rear of the rear section).

    The idea is to have a secure ute area without having to open the entire back section if you don't need to. This is good if you need to carry stuff in the back that might protrude above the tonneau, you can have the front section locked down and the rear section folded back over the front or just open a bit.

    I built one of these about 20 years ago for a mate, using marine ply and covered in black long grain vinyl. It's still on his ute now I heard.
    Vans.... This is the 2nd time round the block, 40 years later! talk about turning back the clock!

  5. #5
    It's a rockin' playwme's Avatar
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    Leave the clips in the sun for a bit to expand and soften them slightly. Pins should go in with a little less force then.

  6. #6
    Cruiser
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    my beater had a slight bit of trouble with the last ute he did if they were rare spares clips he had to drill out the holes a bit from memory cheers

  7. #7
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    my beater had a slight bit of trouble with the last ute he did if they were rare spares clips he had to drill out the holes a bit from memory cheers

  8. #8
    I reckon from memory playwme is right but I reckon it was hot water or a heat gun

  9. #9
    Forum Mum jennie285's Avatar
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    Oh god this was so hard Rodney made a tool for this purpose it was a while ago but you feel like you are going to dent something. Horrid job. Sorry I can't help look at the thread about our hx ute it may help as I might of said how we did it.
    HZ Jasmine Yellow Windowless Sandman, now being driven everywhere and is finished!
    HZ Madeira Red Windowless sandman now Sold to Bigrob
    HX Mandarin Red Sandman Ute finished, and club registered
    1979 HZ malachite windowless van with 308 5spd, all chromed up and shiny finished and named "The Player"
    Married to RodneyHZ253

  10. #10
    Sandman Driver RodneyHZ253's Avatar
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    I found the best way to install the pins was to fit the clip to the ute panel get a punch or rod the correct size to neatly fit the pin hole . Heat the punch to hot but not red hot just hot enough to soften the plastic insert the hot punch into the pin hole and move in circular motion to expand the back of the clip .remove the punch and insert the pin
    Hope this helps
    HZ jasmine yellow sandman van
    HZ Madeira red sandman van (now sold to bigrob)
    HX mandarin red sandman ute
    HZ malachite green sandman van
    Married to Jennie285

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