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Thread: Galvanizing a chassis

  1. #11
    Cruiser RAEME's Avatar
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    I think you will mainly have problems with a build up of mud and bull dust inside the chassis rails that hold water to give rust problems. I would just keep an I on that and clean inside the rails regularly.

  2. #12
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    If you want to warp it then hot dip galvanise it. It won't get inside the chassis anyway. Have you ever seen galvanised pipe with galvanising on the inside?
    I have seen six month old land cruisers on a mine site with rusted out chassis. That is an extreme environment.

  3. #13
    If you hot dip hollow section the coating does go inside.

    Your dipping an object into a tank of liquid.

    The galvanizing doesn't choose not to go in there.
    Owner of one 2004 VY 'Holden By design' Sandman!

    No I don't need a sticker package to tell me what I drive!

  4. #14
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    Yeah works well hey. Assuming you have no air locks or bubbles and the inside.
    Last edited by wbute; 21-12-2013 at 05:03 PM.

  5. #15
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    [QUOTE=wbute;71734]Yeah works well hey. Assuming you have no air locks or bubbles and the inside is clean. Good luck on a Holden chassis that's more or less impossible to get a coating on the inside. Heavy rust needs to removed with an abrasive. Difficult inside a chassis. You then have the chassis dipped into a tank at around 400 degrees and then it's quenched. I imagine there could be structural issues after this.
    There is an option of electroplating a galvanised coating. I think you will still run into issues with an unclean surface on the inside of the chassis.
    Really you are going to find a quality paint hard to beat. Plus getting paint to stick to galvanising is difficult.

  6. #16
    It's a rockin' playwme's Avatar
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    If its lasted 35 years of rough and ready daily use without rusting out, then it should be fine now that it's a collectible and being cared for.

  7. #17
    It's a rockin' Big Rob's Avatar
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    Yeah, or if it's that badly rusted, you probably need a new chassis.
    Vans.... This is the 2nd time round the block, 40 years later! talk about turning back the clock!

  8. #18
    Cruiser Gunna Do's Avatar
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    Thanks for your thoughts people ,Chassis is in good condition only surface rust.i found a spray gun with a long flexible hose that sprays a wide area designed for inside chassis.i will get it blasted and painted then fill it with rust converter/cavity wax.cheers everyone and merry xmas to all.

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