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Thread: Grunt's Papaya HX Sandman 18v 308 4 speed Project

  1. #401
    I ended up getting the rego yesterday YAY and was going to a show in Mornington but it looked like rain so I sayed home and put the Sandman decals on



    I own a signwriting company so this job is fairly easy for me, I will include a run through to help anyone else out

    1st step is you have to trim all the decals up close as they are supplied uncut, leave about 5mm of clear around the design. I found scissors . a steady hand and DONT RUSH this part as you will when looking hard at the stickers see the clear edge.

    After cleaniing the areas of the van where the decals are to be applied with Prepsol or similar the decals were taped in position to the van



    Notice in the centre of all the stickers there is a 2x pieces of holding tape (masking tape) and there is also horizontal pieces of tape placed under the sticker running in line with the edge of the clear. These line up tapes are to make sure when the sticker is layed down it is in the correct position and not high or low of where you need to be.



    After checking everything looks OK



    Make sure you have both sides of the van taped in position before application to check you have the correct decal sections in place



    I noticed during the lay up and checking both sides that some of the registration of the colours were a bit out, the outer band of yellow varied in thickness where the other coloured prints were over printed on it. In some instaces the prints were thicker at the bottom or top compared to the end of the other matching sticker on the other panel. Maybe I got a dud set....it has to be this way now.



    So here is the install rundown. get a hand spray bottle and fill it up with distilled water or very clean filtered water, get some for example Johnsons baby shampoo which is PH neutral and add 2 drops to the water bottle.
    The idea behind this is that the sticker can be removed during installation as many times as needed to get it in the correct position.

    Also if you get dirt, hair fluff ect behind the sticker simply lift it off the surface spray the water solution on it and rub / clean that area, you wont damage the adhesive.

    Starting at the back of the van untape the sticker to the 1/2 way point ( or 2x taped section) and peel the backing off the sticker ( the not sticky part) and tear or cut it away.

    Spray the back of the sticky part of the decal with your water soap solution, does not matter how much.

    Make up a squeegee you can use a credit car with a piece of soft cotton around it, I have a felt one, this stops any scratching of the paint and decal.

    Lay the sticker in its postion on the van paying attention to the line up tape and squegee out the water and any bubbles GENTLY from the centre to the end.

    Dont worry if the edges do not stick 100% at first this will be addressed later.

    Now remove the centre holding tape and any other holding tape from the other 1/2 of the sticker and remove the backing, spray, squeegee etc same as the 1st 1/2 of the decal and tuck any surplus around the corner into the door cavity .

    Do the same for the front guard stickers

    This procedure is also used for the tail gate SANDMAN

    Do the door last making sure the door section lines up with the other front and back sections

    NOTE, do not spray the water solution on the ends that have to be folded around the doors, body or guard, you want these to stick straight away when folded



    After the stickers are in postion get a heat gun or hair dryer.

    With a rag, squeegee, finger tip make sure all the clear edges are stuck, you can use some heat with care to do this.



    After the stickers were in position you will see they have a satin type finish and in some spots even a matt finish.

    After leaving them for a few days even a week you can apply a good quality wax or paint finishing product to bring up the gloss on them. I used a Poor boys product EX-P sealant

    Brought the shine up nicely.



    The instructions say you need to remove youyr door locks, I didnt find this to be the case, they do over hang a tad when installed but after you have used the heat gund and got them close to the lock get a sharp scapel or knife and trim that small over hang section off. Of course if you want still remove the door locks but its a pain and lots of work when you dont have to do it.







    I also cut the centres out of the word SANDMAN as I didnt want to see any clear. Mainly inside the A, D and contoured around the S, M and N .I wouldnt reccoment others do this unless you have some signwriting application tape to hold the bits together during installation
    Last edited by Grunt; 08-05-2017 at 09:59 AM.
    HX Sandman
    Chevrolet Avalanche
    HQ Wagon

  2. #402
    Moderator Alien DNA's Avatar
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    High 5 for the rundown Grunt

    Gonna have to get a big stick to beat all the incoming women away

  3. #403
    Thanks Alien

    "Dont laugh it could be your Grandma inside"
    Last edited by Grunt; 04-12-2013 at 01:06 PM.
    HX Sandman
    Chevrolet Avalanche
    HQ Wagon

  4. #404
    Super Moderator Taily's Avatar
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    Thanks Grunt for putting that last post about your decals together! I've actually made a copy of it over in Paint and Panel in The Workshop and stickied it so that it can be useful to anyone else who finds the courage to have a go themselves!

    Regards,

    Taily.
    Nunc est bibendum...

  5. #405
    Quote Originally Posted by Taily View Post
    Thanks Grunt for putting that last post about your decals together! I've actually made a copy of it over in Paint and Panel in The Workshop and stickied it so that it can be useful to anyone else who finds the courage to have a go themselves!

    Regards,

    Taily.
    No problems. I know I have done stickers for a long time now but patience is the key. Give yourself plenty of time and dont rush and make sure where you are working is clean and comfortable. Laying on the ground in the back yard or under a carport is not a good start. Dog and cat hair, bugs, dust and wind are not your friends for this job.

    Also watch the weather, too hot and the soloution dries quickly and can make the sticker stretch when repostioning. Too cold and the soultion will take forever to dry so use less solution.

    If anyone needs any help im happy to answer any questions
    HX Sandman
    Chevrolet Avalanche
    HQ Wagon

  6. #406
    Leadfoot husky srt's Avatar
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    Great application instructions, a lot better than the one's that I got on my decal set that I bought years ago. Top notch work Grunt, looks the goods.

  7. #407
    Night Rider Valencia's Avatar
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    Looks good grunt so its all done then ready to cruise the highways in summer
    happy days

  8. #408
    Leadfoot husky srt's Avatar
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    Awesome mate, when do you want to start the resto on my van. Now that you have done one it shouldn't take you more than a couple of weeks.

  9. #409
    Quote Originally Posted by husky srt View Post
    Great application instructions, a lot better than the one's that I got on my decal set that I bought years ago. Top notch work Grunt, looks the goods.
    Hope it helps someone out

    Quote Originally Posted by Glacier 73 View Post
    Looks good grunt so its all done then ready to cruise the highways in summer
    happy days

    Only on fine days, looking forard to it


    Quote Originally Posted by husky srt View Post
    Awesome mate, when do you want to start the resto on my van. Now that you have done one it shouldn't take you more than a couple of weeks.

    Thanks for the offer on another project. Might drive this for a while before starting anything else. Also there are a few more bits to go yet before she is totally finished
    HX Sandman
    Chevrolet Avalanche
    HQ Wagon

  10. #410
    It's a rockin' Big Rob's Avatar
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    Van-bloody-tastic mate!!!!!!!!!

    Holden would be extremely jealous of the fact that they never built one this good.

    I love every inch of it and you've raised the bar for everyone else. If there were no other reason for us all to head straight out to the shed to improve our vans, then you've now given us one now.

    It's a pity it's finished, I've enjoyed every post and feel like I've been a part of the build.

    Congratulations on building the most beautiful Sandman I've ever seen. I look forward to the day I see it in the flesh and can shake your hand.
    Vans.... This is the 2nd time round the block, 40 years later! talk about turning back the clock!

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