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  1. #1
    Night Rider Blocker's Avatar
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    Remove motor

    I'm at the stage where I would like to remove my motor (253) and gearbox.

    I have removed the front guards and radiator support so plenty of access, but I have a couple questions.

    1. Should I pull the motor with gearbox attached - would this be easier?
    2. How do I do it? haha.

    Are there any online documents that could show me how to remove the motor & gearbox?

    Also I went looking for the chasis number but didn't know specifically where to look, could someone tell me please?

    Thanks.

  2. #2
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    I dont think you will have the clearance in the tunnel to lift motor and box out together. Cant remember for sure. The gear box will be harder to pull out than the engine.
    Are you pulling the body off as well? If you are pull the motor out after its off. It would have to be 1000 times easier.

  3. #3
    Super Moderator Absinth's Avatar
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    With the front sheet metal off the engine and box come out easily as one unit. I slip a trolley jack in from the front and support the box with it, then drop the crossmember, lift the engine a couple of inches and lower the jack a little, lift and lower until you get the right angle to clear everything as you either push the car backwards or wheel the engine crane and jack back from the front of the car.... once the box has cleared the firewall you can balance it all by hand as you move the engine and box the rest of the way out.

    I have two inlet manifold studs with chain links welded to the heads, screw these in place at opposing corners and then you can attach a short length of chain to them with a couple of U shackles then hook around the chain with the chain winch or engine crane hook and off you go...
    Last edited by Absinth; 09-03-2010 at 06:21 PM. Reason: typo
    4/75 HJ XX7 Sandman Panelvan ... Persian Sand currently restoring
    7/76 HX Monaro 4dr 308 4sp... Absinth Yellow and rusty as hell.. SOLD
    3/77 HX Sandman Panelvan ... Absinth Yellow and rusty as hell .. SOLD

    http://www.44gpw.info/sandman-decalssmall2.jpg

  4. #4
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    Ah... very clever. I will try that on the sandman I think.

  5. #5
    Night Rider Blocker's Avatar
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    Thanks for the tips guys... keep them coming. I'm fortunate to have a pit (although it is outside) I can use that as well if need be.
    But I like Absinth's method if I fail at that then I roll it to the pit and go 'traditional'.

  6. #6
    Super Moderator Absinth's Avatar
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    Just make sure you remove the shifter and linkages before you start.... I've pulled sixes and eights out plenty of times with boxes attached... piece of cake.
    4/75 HJ XX7 Sandman Panelvan ... Persian Sand currently restoring
    7/76 HX Monaro 4dr 308 4sp... Absinth Yellow and rusty as hell.. SOLD
    3/77 HX Sandman Panelvan ... Absinth Yellow and rusty as hell .. SOLD

    http://www.44gpw.info/sandman-decalssmall2.jpg

  7. #7
    It's a rockin' adam perth's Avatar
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    swing it motor and box.

    drain water out of motor - then move into place where you are going to lift the motor. - otherwise you will be laying in water.

    put a dummy yoke in box first, or drain oil first.

    you can change motor and box with just the bonnet off if you want, you don't need to remove rad support.

    use the bonnet bolts in the heads adjacent to each other with a short chain.

    watch that the rear of the 4 sp extension housing doesn't catch and break on the lip on the trans tunnel / firewall - easy to do if your not careful.

    have a tyre on the ground ready to land the motor and box onto when it comes out otherwise you will end up with a beat up sump.

  8. #8
    Learner Driver crazymanr1's Avatar
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    Fitting my new engine to my van

    Last edited by Blocker; 18-05-2010 at 07:55 PM. Reason: Let me fix that for you.

  9. #9
    Sandman Driver hainzy's Avatar
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    As someone said theres a bolt hole on the top left and another spot at the rear right of the engine. Put a bolt through the chain and screw it into them. if you have air con i then put the chain around the bracket so it makes a nice supportive 3 point thingy. jhave a few shackles to play with and wa la..

    Also its very handy to have a few jacks and some blocks of wood sitting around as you always find theres some shit unplanned thing that needs support or lifting etc and your buggered if you can move it by yourself from underneath so they come in very handy.

    Also have some masking tape and make tags/notes on all the wires you take off so you can put em back later.

    And enjoy!

  10. #10
    Leadfoot
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    you dont look very happy there crazymanr1 was it a c@*t of a job

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